The Stone Multi Wire Saw Cutting Machine is designed for stone processing plants that need to improve block utilization, increase slab output and maintain consistent slab thickness across large-volume production.
Product Parameters
|
Name |
HYBMW-100/150 |
|
Diameter of diamond wire |
0.3–1 mm |
|
Max. volume of stored wire |
0.3–1 mm |
|
Max. operating line speed |
20–30 m/s |
|
Max. tension |
200–500 N |
|
Down speed |
100–250 mm/h |
|
Max. spindle speed |
1500 r/min |
|
Spindle cooling system |
Oil cooling |
|
Gross Power (high tension 2 group) |
500 kW |
|
Gross Power (low tension 2 group) |
370 kW |
|
Max. cutting length |
3600 mm |
|
Max. cutting height |
2000 mm |
|
Max. dimensions of block processable |
3600×2000×2100 mm |
|
Thickness of slabs |
5–60 mm |
|
Main motor power |
60 kW |
|
Ascending & descending form |
Wire down pressure |
|
Machine dimensions |
10160×4800×7445 mm |
|
Gross Power (high tension 1 group) |
380 kW |
|
Gross Power (low tension 1 group) |
315 kW |
Operational Advantages for High-Volume Production
High-Speed Cutting Throughput: Continuous unidirectional diamond wire travel delivers fast cutting speeds, significantly shortening block processing turnaround times compared to traditional gang saws.
Reduced Kerf Loss & Higher Material Yield: The thin wire profile creates a narrower cutting gap, reducing material waste and recovering more usable slabs from each raw stone block.
Automated Constant-Tension Control: Individual hydraulic cylinders with digital pressure sensors maintain consistent wire tension in real time, preventing slack, reducing breakage risk, and extending diamond bead life.
Eco-Friendly Closed-Loop Operation: Uses clean water for cooling and slurry removal – no abrasive steel shot or chemical additives required. Compatible with standard closed-loop water filtration systems.
Marble, Granite or Other Stone: Is the Machine Suitable?
|
Material |
Main Considerations |
|
Marble |
High-value material makes kerf reduction and surface quality particularly important |
|
Granite |
Higher hardness and abrasiveness require appropriate wire and cutting parameters |
|
Limestone |
Cutting conditions can generally be optimized around material softness and structure |
|
Artificial Stone |
Composition varies considerably; sample testing is recommended |
|
Quartzite / Luxury Stone |
Hardness, internal structure and material value should be evaluated before configuration |
Installation, Training & Technical Support
For overseas projects, we provide comprehensive support beyond machine delivery. The standard package includes on-site installation guidance, operation training, remote online support, and technician dispatch when required – backed by a 12-month warranty and lifetime technical support.
Installation support typically covers:
- Machine positioning and mechanical installation
- Electrical commissioning and wire installation
- Operating parameter setup
- Operator and maintenance training
- Initial production assistance
Quality Assurance & Safety Standards
CE Machinery Safety (2006/42/EC)
Robust Gantry Architecture: Heavy tubular steel framework undergoes stress-relief heat treatment to resist structural flex under heavy loads, ensuring long-term cutting stability.
Factory Dry & Wet Inspection: Every machine completes a 24-hour continuous dry-run test and hydraulic pressure seal check prior to packaging and dispatch, verifying performance before shipment.
FAQ
Q: Can you test our stone before we place an order?
A: For new or difficult-to-process materials, a cutting test should be discussed before order confirmation. This can help determine suitable wire diameter, cutting parameters and expected slab quality.
Q: What is the warranty period?
A: Our standard warranty period is 12 months from the date of shipment, as stated on our product page. Detailed warranty coverage and exclusions will be confirmed in the final sales contract.
Q: How long is the production lead time?
A: The typical production lead time is 15–30 days upon receipt of the advance payment. The actual delivery schedule will be confirmed based on the machine configuration and our current production plan.
Q: What payment and trade terms are available?
A: We support commonly used trade terms including FOB, EXW, and CIF. Payment terms and final trade conditions will be specified in the commercial quotation before order confirmation.
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